SiliminPro

Exhaust Pipe Sizing

Calculates the optimum exhaust primary pipe diameter and length for maximum scavenging efficiency at a target RPM.

°
RPM
CC

Diagram coming soon

Primary Pipe Length

- cm

Primary Pipe Inner Ø

- mm

The Rhythm of Power: Tuning Intake Runner Length

If runner diameter determines *how much* air an engine can breathe, runner length determines *when* that breath is most effective. This isn't about simple airflow; it's about harnessing the physics of sound. By precisely tuning the length, we can use pressure waves to force-feed the engine at a specific RPM, a phenomenon known as acoustic supercharging.

The Scavenging Flow

It's a four-step dance of pressure and timing.

1. High-Pressure Pulse

The exhaust valve opens, releasing a powerful pulse of hot gas down the primary pipe.

2. Expansion & Reflection

When the pulse hits the wider collector, it rapidly expands. This creates a negative-pressure (vacuum) wave that reflects back up the pipe.

3. Vacuum Wave Returns

This vacuum wave travels back towards the cylinder head at the speed of sound.

4. The Scavenging Moment

The vacuum wave arrives at the port during the overlap period. It helps pull out the last of the exhaust gases and gives the incoming intake charge a "running start."

Choosing Your Wave

The pressure wave bounces back and forth multiple times. We can tune the runner length to catch the 2nd, 3rd, or 4th reflection (harmonic). Each has a distinct characteristic.

2nd Harmonic

Requires the longest runner. It catches the strongest pressure pulse, creating a broad torque curve ideal for street cars and heavy vehicles.

3rd Harmonic

The "sweet spot." It offers a great compromise between runner length and pulse strength, making it a versatile choice for all-around performance.

4th Harmonic

Uses the shortest runner. The pulse is weaker, but it's highly effective for tuning peaky, high-RPM powerbands in race engines where space is limited.

The Tuning Formula

$$ \text{Length (cm)} = \frac{82,000 \times (\text{Intake Duration} \times 0.5)}{ \text{Target RPM} \times \text{Harmonic}} $$
Intake Duration

The time (in crankshaft degrees) the intake valve is open. A longer duration requires a longer runner for a given RPM.

Target RPM

The engine speed where you want the torque peak to occur. This is the primary tuning variable.

Harmonic

The specific pressure wave reflection (2, 3, or 4) you are tuning for, which directly impacts the final length.

A Symphony of Flow

Runner length and diameter are two sides of the same coin. The diameter sets the maximum horsepower potential, while the length tunes the RPM range where torque peaks. A truly optimized intake manifold requires a careful balance of both to achieve the desired engine character.

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